Product Description
In-Situ Metallography Kit
The equipment is extremely useful in studying RLA(remaining life assessment) of components, of large parts which cannot be cut and brought to lab such as piping, tanks, large dies etc.
- Total In-situ Kit consists of four essential parts
- Portable Grinder / Polisher
- Portable Grinder / Polisher - extremely light, battery operated
- Portable Microscope
- Image Analzer
Specification
| Application | On-site metallography testing of material |
| Power Source | Battery operated |
| Brand | Conation |
| Type Of Testing Machines | Metallography |
| Is It Portable | Portable |
| Testing Location | Mobile |
| Additional Service | Failure Analysis |
| Magnification | Upto 1000X |
Comprehensive On-Site Metallography SolutionThis kit enables users to perform metallographic examinations directly at industrial sites. With all essential components included, users can prepare and etch samples efficiently without requiring laboratory access. The compact design and selectable power modes enhance usability and portability within challenging environments.
Durable and Customizable ComponentsBuilt with high-impact plastic and stainless steel, the kit withstands harsh conditions. Emery papers ranging from grit size 80 to 1000 and etching solutions such as Nital and Picral can be customized to suit specific material analysis needs, offering versatility across different applications.
FAQ's of In-Situ Metallography Kit:
Q: How is the In-Situ Metallography Kit used for metallographic analysis at industrial sites?
A: The kit is utilized by preparing, polishing, and etching the metal sample directly on-site using the portable grinder/polisher, emery papers, and etching unit. The LED light source facilitates clear examination with a compatible portable metallurgical microscope, streamlining the entire process without laboratory dependency.
Q: What components are included in the kit, and are they customizable?
A: The kit contains a portable grinder/polisher, etching unit, adjustable sample holder, a range of emery papers (grit size 80-1000, customizable), etching solutions (Nital, Picral, or custom), LED light source, and a rugged carrying case. Both emery paper grit sizes and etching solutions can be tailored upon request.
Q: When should this kit be used instead of traditional laboratory equipment?
A: The kit is ideal when immediate, on-site metallographic analysis is necessary, such as during inspections, maintenance, or quality control in industrial settings. It eliminates the need for transporting samples to a laboratory, saving time and offering rapid results.
Q: Where is the kit suitable for application?
A: This metallography kit is suitable for use in power plants, petrochemical facilities, steel plants, and other industrial sites requiring in-situ microstructure examination of metals. Its portable design allows it to be used in field conditions and confined spaces.
Q: What is the process for preparing and etching samples with this kit?
A: Begin by securing the sample in the adjustable holder, then polish it using the desired emery paper grit with the portable grinder. After achieving a smooth surface, apply the selected etching solution using the etching unit, enabling microstructural features to be revealed and examined.
Q: How does the kit benefit companies in on-site metallographic analysis?
A: The kit minimizes downtime, reduces logistical challenges, and supports rapid decision-making by enabling direct on-site sample preparation and analysis. It enhances productivity and provides flexibility to address urgent inspection needs in diverse industrial settings.